Automated warehouse rack structures engineered by AR Racking Industrial Storage Solutions Co., Ltd.
Intralogistics Engineering

Automated Warehouses

Precision-engineered steel rack structures for automated storage and retrieval systems (AS/RS), stacker cranes, high-speed shuttles, and clad-rack buildings designed for peak industrial throughput across the USA and Canada.

5-Year Structural Warranty
ISO 9001 · 14001 · 45001 Certified
Millimeter Robotic Tolerances
System Integrator Structural Partner
Automated Classifications

Automated Storage Solutions by Load Unit

AR Racking Industrial Storage Solutions Co., Ltd. designs, models, and manufactures heavy-duty structural steel frameworks for both palletized unit loads and high-speed tote or carton handling. Discover our tailored automated rack classifications below.

Automated Pallet Warehouses AS/RS
Heavy Load Handling

Automated Warehouses for Pallets (Unit-Load AS/RS)

Pallet AS/RS installations utilize heavy-duty stacker cranes, transfer cars, and multideep shuttle mechanisms to store and retrieve heavy pallet loads at extreme heights with maximum velocity. Engineered for standard 48″ × 40″ GMA pallets and international industrial containers, these systems optimize vertical clearance and reduce footprint requirements while sustaining continuous round-the-clock throughput.

  • High-bay installations exceeding 40 meters (130+ ft) in clear height
  • Single-deep, double-deep, and multideep shuttle channel layouts
  • Rigid integration with automatic stacker cranes and conveyor loops
  • Available as freestanding indoor systems or turnkey clad-rack structures
Automated Box and Tote Miniload Systems
Light & Medium Load Fulfillment

Automated Warehouses for Boxes & Cartons (Miniload & AMR)

Designed for rapid goods-to-person order fulfillment, automated carton storage systems utilize high-speed miniload cranes, autonomous mobile robots (AMRs), or multishuttle crawlers to move bins, totes, and cartons. AR Racking Industrial Storage Solutions Co., Ltd. manufactures structural racking that delivers optimal stability, ultra-tight deflection control, and seamless pick-station interface connectivity.

  • Accelerated cycle times for high-SKU e-commerce and retail fulfillment
  • Multilevel rack architectures compatible with multiple mini-cranes
  • Direct integration with dynamic conveyors and robotic picking cells
  • Optimized for lightweight goods, plastic totes, and mixed SKU boxes
High precision structural manufacturing for automated storage systems
Manufacturing Partner

Specialized Steel Structure Manufacturer for Automated Warehouses

At AR Racking Industrial Storage Solutions Co., Ltd., we specialize exclusively in the calculation, design, and production of heavy-duty steel structures purpose-built for automation. Our racks are engineered to integrate flawlessly with mechanical handling hardware designed by leading global automation integrators, guaranteeing dependable, safe, and durable operation under intense duty cycles.

We work shoulder-to-shoulder with systems integrators from the pre-project layout phase onward. This collaborative structural engineering ensures strict geometric compliance for rack-supported buildings, unit-load AS/RS corridors, multideep satellite cart systems, and carton miniload high bays.

Whether you are outfitting a distribution center in the United States or Canada, our engineering office verifies all local building codes, AISC standards, and site-specific seismic criteria to provide an uncompromised structural foundation.

Technical Benchmarks

Core Characteristics of Our Automated Warehouse Structures

Automated systems require structural stiffness and fabrication discipline far beyond conventional storage. Explore the engineering features that make AR Racking Industrial Storage Solutions Co., Ltd. the preferred supplier for automated logistics projects.

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Turnkey Integrator Partner

We act as the specialized structural backbone for automated material handling suppliers, delivering turnkey structures designed for stacker cranes, 4-way shuttles, and automated transfer cars.

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Custom Structural Design

Every profile is calculated for specific building dimensions, floor slab dynamics, automated crane acceleration forces, unit load weights, and local seismic acceleration values.

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Maximum Storage Density

Our high-bay architectures expand storage potential in both height and depth, vastly reducing required land footprint and enabling higher pallet counts per square foot.

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High-Speed Operational Duty

Engineered for continuous 24/7/365 crane and shuttle movement, our rigid uprights and beam connectors reduce deflection to maximize machine travel velocities safely.

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Traceability 4.0 Standard

Every structural upright, diagonal, and beam carries individual serial identification, providing lifetime batch tracking, verifiable steel provenance, and predictive maintenance assurance.

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Harsh Environment Ready

Manufactured using high-resilience steels and protective surface coatings that maintain full mechanical tensile strength in deep-freeze cold storage warehouses down to -24°C (-11°F).

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Uncompromising Safety

Automated storage keeps operators out of hazardous active crane corridors. Built-in maintenance platforms, safety fencing, and robust end stops ensure total plant compliance.

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Certified 5-Year Warranty

All fabricated automated rack components are rigorously validated through university structural fatigue testing labs and protected by our comprehensive 5-year quality warranty.

Fully automated 35,000 square meter production facility
Advanced R&D & Simulation

Applied Structural Engineering & Academic Testing Labs

In automated storage operations, structural tolerances cannot rely on estimates. AR Racking Industrial Storage Solutions Co., Ltd. operates a specialized Technology Center executing finite-element method (FEM) simulations, dynamic load analyses, and seismic response modeling for every automated installation.

Through our dedicated AR Lab at Mondragon University and our research classroom at the Bilbao School of Engineering (University of the Basque Country), components undergo full-scale mechanical stress, bucking, and cyclical vibration testing to verify structural response under extreme continuous acceleration.

This academic rigour translates directly into production stability: our structures maintain the tightest verticality and deflection parameters under full rated capacity.

Automated manufacturing process for AS/RS racking
Manufacturing Precision

100% Automated, Robotized Production Center

Our production headquarters covers over 35,000 m² (more than 376,000 sq ft) equipped with continuous automated roll-forming lines, robotic welding stations, and laser profiling centers. This delivers repeatable precision across hundreds of thousands of beam and upright components.

With an annual manufacturing capacity exceeding 100,000 metric tons and more than 90% exported to demanding global markets, we guarantee competitive lead times and coordinated shipping logistics for large-scale North American distribution center construction schedules.

Continuous quality audits and inline laser inspection ensure that each component satisfies the strict tolerances demanded by robotic handling equipment manufacturers.

Compliance & Quality

International Certifications & Structural Codes

Procurement teams and engineering leads can verify our adherence to world-class manufacturing, safety, environmental, and welding management standards.

ISO 45001 Occupational Health and Safety Certification

ISO 45001

Occupational Health & Safety Management

ISO 9001 Quality Management System Certification

ISO 9001

Certified Quality Management System

ISO 14001 Environmental Management System

ISO 14001

Environmental Management Standards

ISO 50001 Energy Management Certification

ISO 50001

Certified Energy Efficiency & Sustainability

UNE EN ISO 3834-2 Metallic Welding Quality Standard

ISO 3834-2

Comprehensive Quality Welding of Metals

EN 1090-1 CE Marking for Structural Steel Racks

EN 1090-1

CE Marking for Clad-Rack & Steel Structures

ISO 14064 Carbon Footprint Verification

ISO 14064

Verified Carbon Footprint & GHG Tracking

Proven Experience

Global Reference Projects & Integrations

Multinational leaders across food production, cold storage, retail, and pharmaceutical distribution depend on automated structures manufactured by AR Racking Industrial Storage Solutions Co., Ltd.

Nestle Automated Warehouse Reference
Mahou San Miguel Automated Facility
Renova Automated Logistics Center
Ehlis High Bay Automated Storage
Eroski Automated Distribution Center
Virto Group Automated Cold Store
Planet Pharma High Bay Storage
Inditex Automated Distribution System
Technical FAQ

Frequently Asked Questions About Automated Warehouses

Essential structural insights for logistics consultants, warehouse executives, and material handling systems integrators.

What is an automated warehouse and what operational benefits does it provide?

An automated warehouse is a high-density logistics facility where goods movements, high-bay placement, and order retrieval are executed automatically via robotic mechanisms integrated with Warehouse Management Systems (WMS). Key benefits include multiplying storage density by narrowing aisles and elevating heights, boosting dispatch throughput speeds, providing 100% stock traceability, and eliminating human errors.

How does an automated storage and retrieval system (AS/RS) operate?

An automated warehouse functions via the real-time coordination of three core pillars: structural racking, automated machinery (stacker cranes, transfer cars, or shuttles), and supervisory WMS/WCS software. Arriving units are automatically verified for dimensions and weight, conveyed to buffer zones, and picked up by automated stacker cranes that deposit them into allocated coordinates within the steel framework. Precise structural tolerances and strict deflection limits are mandatory to guarantee smooth machine performance without collision risks.

What types of automated storage systems does your company manufacture?

We manufacture structural configurations tailored to pallets, totes, and specialized goods:

  • Unit-Load Pallet AS/RS: Inside-building or clad-rack structures operated by single-masted or twin-masted stacker cranes, 4-way shuttles, or satellite carts.
  • Carton Miniload & Shuttle Systems: High-speed racking engineered for plastic totes, cartons, and small parts.
  • Rack-Supported Buildings (Clad-Rack): Mega-structures where the racking carries the external enclosure panels and roof framing.
  • AMR-Compatible Storage Frameworks: Structures optimized for autonomous mobile robot lifting and transport.

Can warehouses achieve 100% complete end-to-end automation?

Yes. Fully automated distribution centers manage inbound reception, pallet inspection, high-bay put-away, depalletizing, case picking, and dock staging with minimal manual touchpoints. However, the ideal degree of automation depends on SKU velocity, inventory characteristics, and investment payback targets. AR Racking Industrial Storage Solutions Co., Ltd. works closely with client engineering teams to build a structural foundation that accommodates modular expansion.

Why is structural precision so critical in automated warehouse applications?

Unlike manual forklift warehouses where drivers visually adjust to minor beam deflections or variances, robotic stacker cranes and automated shuttles operate with optical sensors calibrated to millimeter parameters. Any unexpected structural deflection or beam twist can trip safety interlocks and stop an entire aisle. AR Racking Industrial Storage Solutions Co., Ltd. leverages robotic production and laser profiling to deliver verified tolerances that eliminate robotic trips and equipment stoppages.

Can automated AS/RS racking operate reliably in freezer and cold storage facilities?

Absolutely. Automated warehouses are especially advantageous in cold chain and deep-freeze logistics down to -24°C (-11°F). Compact high-bay designs drastically decrease refrigerated building cubic volume and conserve energy while minimizing human exposure to harsh conditions. We fabricate these systems with cold-resistant structural steels and specialized finishes that prevent embrittlement.

What critical parameters do you calculate before finalizing structural designs?

Our engineering division analyzes: precise load unit types (48″ × 40″ GMA pallets, Euro-pallets, specialized skids); dynamic horizontal and vertical forces exerted by cranes and shuttles; building slab structural capacity; regional seismic acceleration values; and, in rack-supported warehouses, local wind, snow, and thermal loads.

How does Traceability 4.0 benefit automated facility management?

With our Traceability 4.0 system, all uprights and horizontal members are permanently marked with identifying manufacturing codes. This gives warehouse owners complete transparency into raw steel mill heats, fabrication batch records, and engineering design parameters, facilitating scheduled preventive maintenance and compliance audits.

Engineered Reliability

Planning an Automated Warehouse in the USA or Canada?

Connect directly with our engineering team to review structural profiles, deflection tolerances, stacker crane clearances, and seismic load parameters for your next automated logistics project.

Direct Engineering Desk: [email protected]

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