Clad-Rack Silo
Clad-Rack High Bay Silo
A self-supporting clad-rack structure where the racking constitutes the primary building envelope, supporting roof trusses and lateral wind wall loads.
Proven Engineering Worldwide
Global Case Studies in Automated Warehouse Structures
AR Racking Industrial Storage Solutions Co., Ltd. designs, manufactures, and commissions high-tolerance steel structures for stacker cranes, autonomous mobile robots (AMR), and clad-rack facilities engineered to withstand extreme seismic, wind, and thermal conditions.
Robotics & AMR
AMR Robotic Storage System
Ultra-flat beam profiling and precision vertical upright tolerances engineered for autonomous mobile robots and high-speed robotic picking shuttles.
Freezer AS/RS
Sub-Zero Clad-Rack Cold Storage
High-resilience structural steel grades calculated for uninterrupted AS/RS operations under continuous sub-zero thermal gradients.
Miniload System
High-Throughput Miniload AS/RS
Lightweight, high-cycle automated storage system with multi-level stacker cranes for small parts, totes, and container inventory picking.
High-Bay AS/RS
National Food Distribution Silo
The largest self-supporting clad-rack facility in Colombia, providing seismic-resistant deep-lane pallet automated density for food manufacturing.
Extreme Climate
Heavy Snow & Sub-Zero Clad Silo
Engineered structural enclosure calculated for extreme Canadian ground snow loads, wind shears, and sub-freezing exterior winter conditions.
+60
Countries with Installed Systems
+42,000
Industrial Projects Delivered
+100,000 Tons
Annual Automated Steel Production
+85%
Global Export Direct to Site
Product Architectures
Automated Storage Structural Solutions
Manufactured with robotized roll-forming lines and laser verification, every AR Racking structure integrates seamlessly with hardware from leading automated material handling OEMs.
AR Silo Clad-Rack Warehouses
The rack structure forms the primary building framework, supporting side cladding panels, insulated wall sandwich envelopes, and roof rafters. Eliminates dedicated building civil framing and maximizes storage volume per square foot up to 45+ meters in height.
- Up to 45m+ Height
- Reduced Civil Foundation Cost
- Seismic & Wind Engineered
AR Unitload AS/RS Racking
Internal high-bay racking systems engineered for single-deep, double-deep, or multi-deep crane retrieval. Designed with strict deflection limits to ensure millimetric clearances for high-speed stacker cranes, transfer cars, and vertical lifts.
- Single / Double / Multi-Deep
- High-Speed Crane Tolerances
- Dynamic Impact Resistant
AR Miniload & AMR Systems
Ultra-dense rack and shelving configurations for small parts, plastic totes, and corrugated boxes. Fully compatible with automated miniload cranes, 3D carton shuttles, Autonomous Mobile Robots (AMR), and Autonomous Case-handling Robots (ACR).
- Totes, Trays & Cartons
- High-Frequency Order Picking
- AMR & ACR Integrated
Engineering Rigor
Specialized Structural Calculation for Automated Integrators
Automated material handling machinery tolerates virtually zero structural deflection. At AR Racking Industrial Storage Solutions Co., Ltd., our dedicated Advanced Engineering Project Office executes individual structural calculations for every automated installation.
- Dynamic Acceleration Modeling: Finite element simulation accounting for mast vibration, braking deceleration, and live robotic dynamic loadings.
- Seismic & Geo-Environmental Engineering: Structural stability compliant with IBC, Eurocode, and regional seismic criteria worldwide.
- Thermal Range Formulations: Steel resilience verification for freezer storage environments from -30 °C up to controlled atmospheric conditions.
- Integrated Fire Safety Accommodation: Engineered vertical and in-rack NFPA sprinkler piping routing without compromising mechanical clearances.
End-to-End Capabilities
Comprehensive Turnkey Project Execution
From initial site study to final load-testing handover, our single-source model minimizes handoff friction and guarantees mechanical synchronization across every phase.
01
Integrator Collaboration
Early technical coordination with automation integrators to define precise guide rail anchoring, clearance envelopes, and dynamic cycle parameters.
02
Automated Production
Continuous robotic roll-forming across our 35,000 m² facility with computerized dimensional laser inspection and complete material traceability.
03
Certified Installation
Laser-leveled mechanical erection by certified installation crews, adhering to strict EN and RMI tolerance standards required by robotic stackers.
04
Inspection & Life-Cycle
Post-commissioning load testing, periodic technical audits, certified safety inspections, and preventive maintenance backing a 5-year warranty.
Audited Compliance
Certified Quality, Environmental & Welding Standards
Our structural manufacturing and project management processes undergo continuous external certification by accredited third-party auditing bodies.
ISO 9001 Quality Management System 
ISO 14001 Environmental Management 
ISO 45001 Occupational Health & Safety 
ISO 50001 Energy Efficiency Management 
ISO 3834-2 Welding Quality Control 
EN 1090-1 CE Structural Steel Fabrication 
ISO 14064 Carbon Footprint Verification Proven Partnership
Trusted by Multinationals for Mission-Critical Logistics
Global leaders in food production, automotive manufacturing, retail, and pharmaceutical cold supply chains depend on our automated warehouse structures.
Technical Insights
Frequently Asked Questions on Automated Storage Racking
Key technical and engineering considerations for warehouse operators, project developers, and system integrators.
What is an automated warehouse and what operational advantages does it offer?
An automated warehouse is an industrial facility where pallet or carton handling, storage, and retrieval are carried out automatically by computerized machines such as stacker cranes, shuttles, or Autonomous Mobile Robots (AMR). By eliminating wide access aisles and building higher into the vertical clear height, automated warehouses multiply storage capacity, eliminate inventory handling errors, and deliver continuous 24/7 operating cycles.
Why is structural precision and deflection control critical for AS/RS and robotic systems?
Robotic cranes and shuttles operate at high speeds and rely on optical and laser positioning sensors. Structural deflection beyond strict tolerance thresholds can misalign load entry points, trigger safety interlocks, and halt operations. AR Racking Industrial Storage Solutions Co., Ltd. applies specialized structural profiling, robotic welding, and automated laser verification to guarantee millimetric tolerances under full dynamic live loads.
What is the structural distinction between a clad-rack warehouse and a conventional building with internal AS/RS?
In a conventional warehouse, the civil building envelope is constructed first, and racking is installed inside under the roof beams. In a clad-rack warehouse (rack-supported building), the steel rack structure itself is engineered as the load-bearing framework of the building. It carries the lateral wind loads, rooftop snow accumulation, wall sandwich cladding, and building roof trusses, substantially reducing construction lead times and civil engineering costs.
Can automated clad-rack structures operate reliably in extreme sub-zero cold storage facilities?
Yes. AR Racking Industrial Storage Solutions Co., Ltd. has delivered automated clad-rack freezer installations exceeding 32,000 pallet positions operating down to -30 °C (-22 °F). Structural steel grades with certified Charpy impact toughness are specified to eliminate cold-temperature embrittlement, while high-density layouts minimize chilled air volume and substantially reduce refrigeration energy consumption.
What calculations and engineering studies are executed before manufacturing begins?
Our engineers perform finite-element structural simulations incorporating static pallet loads, dynamic equipment braking/acceleration forces, regional seismic ground motion spectra, wind shear, ground snow loads, and NFPA / EN fire sprinkler system integration. Designs are calculated strictly compliant with regional building codes across the Americas and Europe.
What quality warranty and maintenance lifecycle support do you provide?
Every automated storage system delivered by AR Racking Industrial Storage Solutions Co., Ltd. is covered by a 5-year quality warranty. Each structural beam and upright carries Traceability 4.0 identification for audit transparency, supported by our technical inspection team, preventive maintenance contracts, and certified replacement parts.
Initiate Your Automated Warehouse Engineering Review
Consult with our structural engineering team to calculate optimum rack geometry, deflection envelopes, and clad-rack feasibility for your upcoming automated facility.